Working Principle
Tile line is the abbreviation of corrugated cardboard production line.It is a streamline line consisting of pressing, corrugating, gluing, bonding, grading, paper making, and code output. Such as single corrugated paper production line is made of web frame, single- sided corrugated cardboard machine, composed of rotary paper cutting unit, using web material and potato or corn starch adhesive, single-sided corrugated board continuous production and cut into the required specifications, production of cardboard no longer dry or dry, and glue machine or laminating machine with the use of, can produce more than three layers of corrugated cardboard.
1400 FIVE-LAYER CORRUGATED CARDBOARD PRUDUCTION LINE
Equipment configuration and technical description
| Name |
Quantity |
Remarks |
| Hydraulic Reel Stand |
5 set |
1.Multi-point brake, hydraulic drive lift, left and right translation, medium.
2.The guide rail length 6000 mm, the trolley adopts 10 mm medium plate welding. |
| Paper Bike |
10set |
| Single Paper Preheating Machine |
4set |
Roller ￠800 mm,including pressure vessel certificate. Electric adjustment package angle. The wrapping angle can adjust the heating area of paper within 360 range |
| Adsorption Single Facer Machine |
2set |
Corrugated main roller ￠320 mm,material using tungsten carbide. Imported main bearing,PLC automatic glue control,man-machine interface touch screen,paper break automatic stop pressure relief,steam heating mode |
| Triples Preheating Machine |
1set |
Roller ￠800 mm,including pressure vessel certificate. Electric adjustment package angle. The wrapping angle can adjust the heating area of the paper in the range of 360. |
| Double Gluing Machine |
1set |
Cots 268 mm. diameter Each layer of independent frequency conversion motor drive, PLC adjust the glue clearance and man-machine interface. |
| Transport Bridge |
2set |
Main beam 200 mm channel steel, independent frequency conversion motor drive paper transfer, adsorption tensioning. Electric correction |
| Double Sided Machine |
1set |
The frame 400 mm national standard channel steel,chromium plating hot plate 600 mm *14 block,the entrance ￠mm hot cylinder causes the surface paper to raise the temperature extremely fast 6 groups to touch the whole process pressure plate design structure. PLC automatic control pressure plate. Temperature display,frequency conversion motor.400 |
| Type Electric Slitter Scorer Machine |
1set |
10 scourer and 6 slitter
Tungsten alloy blade, six-knife ten-wire type, electric row knife, electric lift left and right movemen |
| Computer NC-Cut Off Machine |
1set |
Full AC Servo Control, Energy Storage Brake, Spiral Knife Structure, Oil-immersed Gear Drive |
| Sheet Transfer Conveyor System |
1set |
Imported high strength belt output, paper side standard conveyor |
| Rubber Station System |
1set |
Pipeline customer self-provided. The device consists of carrier tank, main tank, storage tank, rubber pump and rubber pump. |
| Air Supply System |
1set |
Steam components including piping valves, trap valves, meters, etc. in equipment, customer-owned heat source and piping |
| Electrical Control Cabinet System |
1set |
Electronic control system: adsorption single-sided machine, driving part, electric thin knife machine, double-sided machine, glue coating machine all adopt frequency conversion motor, Delta frequency conversion control system. The operation interface is simple and convenient, the speed display control cabinet is equipped with each unit speed display, the unit calls, the emergency stop function.
The main relay adopts French Schneider famous brand products. |
| Vapour System |
1 set |
Steam components including piping valves, trap valves, meters, etc. in equipment, customer-owned heat source and piping |
|
Maximum production |
1400mm |
|
Design Production Speed |
180m/min |
|
Three-tier working |
100-150m/min |
|
Five-tier working |
80-120m/min |
|
Precision of Longitudinal Cutting Paper |
mm ±1 |
|
Cross cutting accuracy |
mm ±1 |
|
The above speed index shall be up to: production width of 1400 mm, meet the following paper standards and ensure that the surface temperature of the heated parts of the equipment is 175℃. Table 2 |
|
Surface paper indicators |
g/㎡100-180 g/㎡ ring pressure index (N.m/g)≥8(moisture content 8-10%) g/㎡100-180≥(N.m/g) |
|
Core paper indicators |
g/㎡80-160 g/㎡ ring pressure index (N.m/g)≥5.5(moisture content 8-10%) g/㎡80-160 g/㎡(N.m/g),5.5(moisture content 8-10%) |
|
Paper finger |
g/㎡90-160 g/㎡ Ring pressure index (N.m/g)≥6(moisture content 8-10%) g/㎡90-160 g/㎡(N.m/g)6(moisture content 8-10%) |
|
Flute type combination |
|
|
Steam requirements |
maximum pressure16kg/cm2 |
wirking pressure 10-12kg/cm2 |
dosage4000kg/Hr |
|
|
Electricity |
AC380V 50Hz 3PH |
Installed capacity ≈250 KW |
The common power ≈150 KW |
|
|
compressed air |
9 kg/cm2 maximum pressure |
Common pressure kg/cm2 4-8 |
Amount m3/min 1 |
|
|
space usage |
≈Lmin85m*Wmin10m*Hmin5m |
|
Corrugated Equipment Details
Hydraulic reel stand
Structural characteristics:
use the full hydraulic drive to complete the base paper clamping, loosening, moving to the middle, left and right translation, and other actions, the base paper lift using the hydraulic drive.
brake adjustment adopts a multi-point brake system.
each paper rack with two paper cars from both sides can be paper at the same time.
Technical parameters：
1. range： maximum 1400 mm minimum 1000 mm
2. diameter： maximum 1300 mm minimum 350 mm
3. paper frame spindle diameter：￠240 mm
4. gas source working pressure (MPA):0.4-0.8 MPA
5. Equipment Size： Lmx4.3*Wmx1.8*Hmx1.4
6. unit weight： maximum Kg 4000
Hydraulic system parameters：
1. Working pressure (MPA):16-18 MPA
2. lift hydraulic cylinder:￠100×440 mm
3. Tightening hydraulic cylinder：￠63×1300 mm
4. Hydraulic station motor power ：3 KW --380V --50Hz
5. Solenoid valve voltage： V 50Hz 220